FLYRON HP

Binder-Based Nano Pigment Dispersions for Water-Based Flexo and Gravure Inks

Medium-dry, MEA-neutralised acrylic pigment dispersions, nano-milled for high colour strength, transparency and stability, compatible with acrylic emulsions, styrene-acrylic resins and water-based polyurethane dispersions.

FLYRON HP

Product description

FLYRON HP dispersions are binder-based, medium-dry pigment dispersions in an acrylic resin solution neutralised with monoethanolamine (MEA). High-quality pigments are nano-milled to a narrow particle-size distribution, giving high chroma, colour strength and transparency with long-term stability.

The acrylic binder and performance additives make the dispersions compatible with the main water-based ink and coating systems without affecting final properties, so ink makers can build flexo and gravure inks for paper, board and film from one dispersion range.

Features and benefits

Excellent pigment wetting and dispersion; high colour strength, chroma and transparency.

Good printability on high-speed flexo and gravure presses; low foam generation.

Good alkaline stability and broad compatibility; suitable for paper and film substrates.

APEO-free and formaldehyde-free.

Product range

CodeC.I.ColourPigment %Heat stability °CLight fastness, full shadeLight fastness, tint
WHP-PY13PY 13Yellow, mid (diarylide)4520043
WHP-PY14PY 14Yellow, process (diarylide)4520043
WHP-PY74PY 74Yellow, greenish (monoazo)4514064
WHP-PY83PY 83Yellow, reddish transparent (diarylide)3020065
WHP-PO34PO 34Orange (disazopyrazolone)4415054
WHP-PR2PR 2Red, yellowish (naphthol AS)4018054
WHP-PR48:3PR 48:3Red, scarlet (strontium lake)4018054
WHP-PR57:1PR 57:1Rubine, process magenta (calcium lake)4417543
WHP-PR112PR 112Red, bright (naphthol AS)4317765
WHP-PR122PR 122Magenta (quinacridone)3220075
WHP-PR184PR 184Rubine, bluish (naphthol AS)35—54
WHP-PR254PR 254Red, high performance (DPP)3520088
WHP-PB15:3PB 15:3Blue, process cyan (phthalocyanine)4026088
WHP-PV23PV 23Violet (dioxazine)2526088
WHP-PG7PG 7Green, bluish (phthalocyanine)4426088
WHP-PW6PW 6White, opaque (rutile titanium dioxide)60———
WHP-PBlk-7PBk 7Black (carbon black)3526088
WHP-PBlk-7HSPBk 7Black, high strength (carbon black)4026088

Light fastness on the blue wool scale (1 = very poor, 8 = outstanding), full shade and tint, for the pigment in a water-based print. Heat stability is that of the pigment and matters only for prints heated during conversion. Special shades and strengths are made to order.

Typical properties

PropertyTypical valueMethod
AppearanceSmooth, homogeneous liquid; colour according to gradeVisual
BinderStyrene-acrylic solution resin, neutralised with monoethanolamine (MEA)—
Non-volatile content40–60 % by grade (white about 72 %)ISO 3251, 1 g, 1 h at 125 °C
pH at 25 °C8.0–9.0pH meter
Viscosity at 25 °C300–1,500 mPa·s (grade dependent)Brookfield
Particle sizeD50 100–200 nmLaser diffraction
DensityColours 1.10–1.35 g/cm³; white about 1.85 g/cm³ISO 2811-1
VOC contentAbout 50–60 g/L (white about 80 g/L)EU 2004/42/EC definition, product as supplied
Formaldehyde; APEOFree (no formaldehyde donors; APEO-free raw materials)Formulation
Colour strength; shade100 ± 5 % and ΔE00 ≤ 1.0 against standardDrawdown at fixed let-down

Compatibility and use

Compatible with
Acrylic emulsions; styrene-acrylic resins; water-based polyurethane dispersions; common water-based ink additives
Recommended dosage
10–30 % in the finished ink formulation, according to colour strength required
Processing
Stir well before use. Add to the stirred let-down vehicle under moderate agitation. Keep the ink at pH 8.0–9.0, adjusting with MEA. Use suitable wax, defoamer and wetting additives
Compatibility check
Test each new let-down vehicle at the intended ratio for shock, seeding and viscosity rise; avoid acids, cationic additives and salts
Cleaning
Clean equipment with water and a mild alkaline cleaner before the ink dries

Storage and packing

Storage
Tightly sealed containers between 5 and 30 °C. Avoid freezing and prolonged exposure to air
Shelf life
24 months from date of manufacture in original sealed packaging
Packing
5 kg, 20 kg and 200 kg HDPE containers

Regulatory and safety

All grades: Warning; Skin Irrit. 2, H315 and Eye Irrit. 2, H319 (monoethanolamine); EUH208, contains 1,2-benzisothiazol-3(2H)-one (BIT). Wear safety goggles and nitrile gloves. Not regulated as dangerous goods for transport.

VOC about 50–60 g/L (white about 80 g/L) as supplied, from propylene glycol and MEA. APEO-free; no formaldehyde donors. No lead, cadmium, mercury or hexavalent-chromium pigments.

Diarylide pigments (PY 13, PY 14, PY 83) can release 3,3′-dichlorobenzidine above about 200 °C: do not use these grades in inks heated above 200 °C in processing or use.

Food packaging: the manufacturer of the finished product and the packer are legally responsible for the suitability of the food packaging for its intended use. Validation of the printed packaging by a certified institute is recommended; both materials and the manufacturing process affect conformity.

Values are typical and do not form a specification. Each delivery is released against its certificate of analysis. Test the product under your own conditions before commercial use.